Alley-K Pipe Insulation

This preformed pipe insulation is made from high quality glass fibers bonded together with a thermosetting resin. The 36" pipe sections are available with or without the all service jacket (ASJ). Our all service vapor retarder jacket (ASJ) reinforced with glass fibers comes with a factory-applied, pressure-sensitive self-sealing lap closure system (SSL).  

Applications

Certifications
Product Features
Hot and Cold Applications
Typical uses include domestic hot and cold water, hot water heating, high temperature, dual temperature, steam, condensate and refrigerated lines. Add the optional all service jacket (ASJ) for commercial and light industrial usage.
Convenient
Alley-K comes as preformed cylinders, in 36" sections. Butt strips are also supplied.
Sustainable
Alley-K is made with our bio-based ECOSE® binder and is formaldehyde-free. It’s also made with at least 50% recycled glass.
Product Details
Technical Data
TECHNICAL DATA
PROPERTY (UNIT) TEST PERFORMANCE
Corrosiveness ASTM C665 Does not accelerate corrosion of steel
Corrosion ASTM C1617 Pass
Linear Shrinkage ASTM C356 Less than 0.3%
Maximum Service Temperature C411 1000° F (538° C)
Water Vapor Sorption (by weight ASTM C1104 Less than 5%
Water Vapor Permeance ASTM E96 0.02 perms
Puncture Resistance TAPPI T803, Beach Units Min. rating of 50
Microbial Growth ASTM C1338 Pass

Surface Burning Characteristics
(flame spread/smoke developed)

ASTM E84, UL 723, CAN/ULC S102 UL/ULC Classified FHC 25/50
Thermal Conductivity k
THERMAL CONDUCTIVITY | ASTM C335
MEAN TEMPERATURE BTU ∙ IN/FT² ∙ HR. ∙ °F W/M ∙ °C
75° F 24° C 0.23 0.033
100° F 38° C 0.24 0.035
200° F 93° C 0.28 0.040
300° F 149° C 0.34 0.049
400° F 204° C 0.42 0.061
500° F 260° C 0.51 0.074
600° F 316° C 0.62 0.089
Minimum Pipe Insulation Thickness
ASHRAE 90.1-2016 REQUIREMENTS
FLUID OPERATING
TEMPERATURE RANGE
AND USAGE
INSULATION CONDUCTIVITY NOMINAL PIPE OR TUBE SIZE
CONDUCTIVITY RANGE
BTU-IN./(HR ∙ FT² ∙ °F)
MEAN TEMPERATURE
RATING
<1" 1"–<1½" 1½"–<4"  4"–<8" ≥8"
HEATING AND HOT WATER SYSTEMS (STEAM, STEAM CONDENSATE, HOT-WATER HEATING AND DOMESTIC WATER SYSTEMS)A, B, C, D
Above 350° F 0.32–0.34 250° F 4½" 5" 5" 5" 5"
251–350° F 0.29–0.31 200° F 3" 4" 4½" 4½" 4½"
201–250° F 0.27–0.30 150° F 2½" 2½" 2½" 3"  3"
141–200° F 0.25–0.29 125° F 1½" 1½" 2" 2" 2"
105–140° F 0.22–0.28 100° F 1" 1" 1½" 1½" 1½"
COOLING SYSTEMS (CHILLED WATER, BRINE, REFRIGERANT) A, B, C, D
40–60° F 0.21–0.27 75° F ½" ½" 1" 1" 1"
Below 40° F 0.20–0.26 50° F ½" 1" 1" 1" 1½"

a. For insulation outside the stated conductivity range, the minimum thickness (T) shall be determined as follows: T=r{(1+t/r)K/k-1}, where T=minimum insulation thickness (in.), r=actual outside radius of pipe (in.), t=insulation thickness listed in this table for applicable fluid temperature and pipe size, K=conductivity of alternate material at mean rating temperature indicated for the applicable fluid temperature {Btu ∙ in. (h ∙ ft² ∙ °F)}; and k=the upper value of the conductivity range listed in this table for the applicable fluid temperature.  

b. These thicknesses are based on energy efficiency considerations only.  

c. For piping smaller than 1½" and located in partitions within conditioned spaces, reduction of these thicknesses by 1" shall be permitted (before thickness adjustment required in footnote a) but not to thicknesses below 1". These thicknesses are based on energy efficiency considerations only. Issues such as water vapor permeability or surface condensation sometimes require vapor retarders or additional insulation.  

d. The table is based on steel pipe. Non-metallic pipes schedule 80 thickness or less shall use the table values. For other non-metallic pipes having thermal resistance greater than that of steel pipe, reduced insulation thicknesses are permitted if documentation is provided showing that the pipe with the proposed insulation has no more heat transfer per foot than a steel pipe of the same size with the insulation thickness shown on the table.  

PROJECT PROFILE

Northwell Surgical Pavilion in New York chose Manson fiberglass insulation products to control heat and humidity for their new state-of-the-art medical building. 
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